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P/M Material Specifications for
Structural Parts (Ferrous) |
| Grade |
Material |
Composition
% |
Typical
Values |
Recommendations |
Eqivalent
Specifications |
Tensile
Strength
PSI |
Yield
Strength
PSI |
Elongation
% in 1" |
Density
g/cc |
Apparent
Hardness |
| I-8 |
Iron,
Copper,
Carbon |
Fe:
88.1
Cu: 7.0-9.0
C: 0.6-0.9
Other: 2.0 max |
55,000 |
50,000 |
<0.5 |
6.0-6.4 |
HRB
65 |
This
material is used where maximum wear resistance is required and when heat-treating
is not practical. |
MPIF:
FC - 0808 - 45
ASTM: B 783 - 93
DIN: SINT - C21
SAE: 864grade3,class3 |
| I-10 |
Copper,
Steel |
Fc:
87.2 - 90.5
Cu: 9.5 - 10.5
C: 0 - 0.3
Other: 2.0 max |
30,000 |
26,000 |
<1.0 |
6.0
- 6.4 |
HRB
15 |
Bearing
grade material with high strength and good shock loading ability. Used where
both structural properties and bearing characteristics are required. |
MPIF
FC - 1000 - 20
ASTM: B 783 - 93
SAE: 862 |
| I-15 |
Iron,
Copper,
Carbon |
Fe:
91.1 - 95.4
Cu: 4.0 - 6.0
C: 0.6-0.9
Other: 2.0 max |
68,000 |
60,000 |
<0.5 |
6.0
- 6.4 |
HRB
65 |
Excellent
all purpose grade with or without heat-treatment. |
MPIF:
FC - 0508-50
ASTM: B 783 - 93
DIN: SINT - C21
SAE: 864grade2,class3 |
| I-31 |
Iron,
Copper,
Carbon |
Fe:
75 - 78
Cu: 18 - 22
C: 0.4 - 0.6
Other: 2.0 max |
40,000 |
32,000 |
1 |
6.0
- 6.4 |
HRB
40 |
Material
used for both bearing & structural parts.Excellent abrasion resistance. |
MPIF:
FC - 2000 - 40
DIN: SINT - B20 |
| I
-40L |
Iron,
Carbon
Heat Treat Properties |
Fe:
97.4 - 99.7
C: 0.3 - 0.6
Other: 2.0 max |
32,000
60,000 |
23,000 |
1
<0..5 |
6.4
- 6.8
6.4 - 6.8 |
HRB
45
HRC 20 |
Used
when moderate strength & hardness with extensive machining is required.
Increased strength by hardening & tempering. |
MPIF:
F - 0005-20
ASTM: B 783 - 93
DIN: SINT - C01
SAE: 853, class2 |
| I
- 40H |
Iron,
Carbon
Heat Treat
Properties |
Fe:
97.4 - 99.7
C: 0.3 - 0.6
Other: 2.0 max |
38,000
70,000 |
28,000 |
1.5
<0.5 |
6.8
- 7.2
6.8 - 7.2 |
HRB
55
HRC 22 |
Used
where moderate strength and hardness with extensive machining is required.
Increased strength by hardening and tempering. |
MPIF:
F - 0005-25
ASTM: B 783 - 93
DIN: SINT - D01 |
| I
- 50 |
Iron/Nickel |
Fe:
50
Ni: 50 |
38,000 |
|
12 |
6.8
- 7.2 |
HRB
20- 25 |
Best
material for soft magnetic applications with very low coercive forces |
DIN:
S Fe Ni 15 |
| I
- 65 |
45P |
Fe:
97.8 - 99.5
P: 0.45
Other: 1.0 max |
45,000 |
30,000 |
7 |
6.8
- 7.2 |
HRB
35 |
Very
good material for soft magnetic applications. |
MPIF:
F - 0000 - 20 modified
ASTM: B 783 - 93
DIN: SINT - D 35
SAE: 853, class1 |
| I
- 75 |
Iron,
Nickel,
Copper,
Carbon |
Fe:
91.00-96.41
Ni: 1.60-2.00
Mo:.5-.6
C: 0.6-0.9
Other: 2.0 max |
60,000 |
60,000 |
<1 |
6.4-6.8 |
HRC
20-30 |
High
strength, high hardness, in a sintered condition.
Referred to as "sinter-hardened" material. Used for gears, sprockets
and synchronizer hub. |
MPIF:
FLC - 4608-50HT
ASTM: B 783 - 93
DIN: SINT - D 39 |
| I
- 78 |
Iron,
Copper,
Carbon |
Fe:
91.1-95.4
Ni: 4.0-6.0
C: 0.6-0.9
Other: 2.0 max |
68,000 |
60,000 |
1 |
6.4-6.8 |
HRB
70-80 |
Suitable
for general structural parts and when increased strength, hardness, and
wear resistance is required. |
MPIF:
FLC - 0508-50HT
ASTM: B 783 - 93
|
| I
- 82 |
Iron,
Nickel,
Carbon
Heat Treat
Properties |
Fe:
91.9 - 98.7
Ni: 1 - 3
C: 0.3 - 0.6
Other: 2.0 max |
50,000
120,000 |
30,000 |
2.5
<0.5 |
6.8
- 7.2
6.8 - 7.2 |
HRB
65
HRC 30 |
Used
for moderate strength and wear resistance, good toughness. Suitable for
high strength structural parts by hardening and tempering. |
MPIF:
FN - 0205 - 25
ASTM: B 783 - 93
DIN: SINT - D 39
|
| I-83 |
Iron,
Copper,
Carbon
|
Fe:
94.35
Ni: 4.0
C: .6-.9 |
45,000 |
40,000 |
1 |
6.4-6.8 |
HRB
70-85 |
High
tensile strength and Toughness in a sintered condition. Good for high strength
structural perts where wear resistance, increased impact properties are
achieved by hardening and tempering. |
MPIF:
0408-35
ASTM: B 783-93 |
| I
- 84 |
Iron,
Nickel,
Carbon
Heat Treat
Properties |
Fe:
89.9 - 96.7
Ni: 3.0 - 5.5
C: 0.3 - 0.6
Other: 2.0 max |
60,000
130,000 |
40,000 |
3
<0.5 |
6.8
- 7.2
6.8 - 7.2 |
HRB
70
HRC 30 |
High
tensile strength and toughness in a sintered condition. Good for high strength
structural parts by hardening & tempering |
MPIF:
FN - 0405 - 35
ASTM: B 783 - 93 |
| I
- 85 |
Iron, Carbon
Heat Treat
Properties
|
Fe:
97.1-99.4
C:0.6-0.9
Other:2.0 max |
57,000
85,000
|
40,000 |
1
<0.5
|
6.8-7.2
6.8-7.2
|
HRB 70
HRC 30
|
Suitable
for general structural parts when loading is moderate. Non-machinable grade.
Increased strength by hardening and tempering |
MPIF:
F-0008-35
ASTM B 783-93
SAE: 853, CLASS 3 |
| I
- 86 |
Low
Alloy
Steel |
Fe:
94.5 - 97.5
C: 0.4 - 0.7
Ni: 1.7 - 2.0
MO: 0.4 - 0.8
Other: 2.0 max |
110,000 |
110,000
|
<0.5 |
6.8
- 7.2 |
HRC
30 |
This
material is typically used when high performance materials capable of being
heat-
treated are required. Provides high strength and wear resistance after hardening
and tempering. |
MPIF:
FL -4605 - 100HT
ASTM: B 783 - 93 |
| I
- 91 |
Low
Alloy
Steel |
Fe:
95.9 - 98.7
C: 0.4 - 0.7
Ni: 0.35 - 0.55
MO: 0.5 - 0.85
Other: 2.0 max |
110,000 |
110,000 |
<0.5 |
6.8
- 7.2 |
HRC
35 |
This
material is typically used when high performance materials capable of being
heat-
treated are required. Provides high strength and wear resistance after hardening
and tempering. |
MPIF:
FL -4205 - 100HT
ASTM: B 783 - 93 |
| I
- 92 |
Iron,
Copper,
Carbon
Heat Treat
Properties |
Fe:
93.5-98.2
Cu: 1.5-3.9
C: 0.3-0.6
Other: 2.0 max |
50,000
80,000 |
45,000 |
1
<0.5 |
6.4
- 6.8
6.4 - 6.8 |
HRB
60
HRC 30 |
Suitable
for general structural parts when secondary machining is required. |
MPIF:
FC -0205 - 40
ASTM: B 783 - 93 |
| I
- 94 |
Iron,
Nickel,
Copper, Moly,
Carbon
|
Fe:
Balance
Ni: 4.0
Cu: 1.5
MO: 0.50
C: 0.6 - 0.9 |
71,000
|
57,000 |
<1
|
6.4
- 6.8
|
HRB
80- 90
|
Diffusion
alloyed steels typically used in medium to high strength structural products.
Used in high density applications require toughness than conventional P/M
materials. |
MPIF:
FD - 0408 - 50
ASTM: B 783 - 93
DIN: SINT - D39 |
| I-95 |
Iron,
Nickel,
Copper, Moly,
Carbon
|
Fe:
Balance
Ni: 1.75
Cu: 1.5
MO: 0.53
C: 0.4 |
68,000 |
52,000 |
1 |
6.4-6.8 |
HRB
70-80 |
Diffusion
alloyed steels typically used in medium to high strength structural products.
Used for high density applications require good as sintered Properties |
MPIF:
Fd-0205-60
ASTM: B 783 - 93
DIN: SINT - D39 |
| I
- 96 |
Iron,
Nickel, Copper, Moly, Carbon
|
Fe:
Balance
Ni: 1.80
Cu: 1.60
MO: 0.55
C: 0.6 - 0.9 |
75,000
|
50,000 |
2.5
|
6.8
- 7.2
|
HRB
75
|
Diffusion
alloyed steels typically used in medium to high strength structural products.
These materials may be Heat treated to increase strength and wear resistance. |
MPIF:
FN - 0208 - 35modified
ASTM: B 783 - 93
DIN: SINT - D39 |
| I
98 |
Iron,
Copper,
Carbon
Heat Treat
Properties |
Fe:
93.2 - 97.9
Cu: 1.5 - 3.9
C: 0.6 - 0.9
Other: 2.0 max |
75,000
105,000 |
65,000 |
<1.0
<0.5 |
6.8
- 7.2
6.8 - 7.2 |
HRB
80
HRC 40 |
Material
used for higher strength structural parts.
Good abrasion resistance. Increased strength by hardening and tempering. |
MPIF:
FC - 0208 - 60
ASTM: B 783 - 93
DIN: SINT - D11
SAE: 864, grade1, class3 |
| I
- 99 |
Iron,
Nickel,Carbon
Heat Treat
Properties |
Fe:
91.6 - 98.4
Cu: 1.0 - 3.0
C: 0.6 - 0.9
Other: 2.0 max |
55,000
120,000 |
40,000 |
1.5
<0.5 |
6.8
- 7.2
6.8 - 7.2 |
HRB
70
HRC 30 |
Suitable
for high strength structural parts by hardening and tempering and retaining
toughness. |
MPIF:
FN - 0208 - 35
ASTM: B 783 - 93 |
| I-112 |
85-HP |
Fe:
98.30
Cu: .25
MO: .86
C: .6-.9 |
52,000 |
42,000 |
1 |
6.4-6.8 |
HBR
55-66 |
For
high performance P/M applications. Enhanced properties of Material allows
higher densities than conventional P/M. |
MPIF:
FL -4405-35
ASTM: B 783-93
Din: SINT -D39 |
| I-125 |
SC
100 |
SC100 |
|
|
|
7 |
|
Iron
Powder for Electromagnetic Application. These Materials are press ready,
preinsulated iron powders engineered to be used in the as compacted condition.
Application of these magnetic materials include High-efficiency electric
motors, high frequency transformers and uniquely shaped electrical components. |
SC
- 100 |